FT-3500粉體壓縮強度測試儀

FT-3500 Powder compression strength tester

1.   原理和理論Principle and theory：

顆粒在壓縮時要經歷初步壓縮、顆粒重排、初始結構形成、彈性形變、塑性形變、顆粒破碎、結合鍵形成、進一步壓實及卸去壓力后的彈性恢復等系列變化，顆粒結構被破壞并發生重組形成新的結合鍵及壓縮體；通過對粉體施加屈服強度變形所需的主應力，來分析粉體的體積、空隙率，壓縮度與屈服強度關系即（主應力與粉體密度的變化關系），采用經驗方程法：Heckel、Kawakita、Adams方程及川北方程線性回歸方程的壓縮理論來分析粉體顆粒新品、研發固體產品比如在藥物配比及工藝選擇方面及壓實密度對壓力的要求等的預測性分析工具.

本機型還可以實現粉體電阻、電阻率、電導率的測量（導體粉末），可通過粉體壓縮與阻抗的變化關系或者粉末體壓縮過程中的靜電測量（絕緣粉體顆粒）.通過電性能的變化來判斷粉體壓縮特性.

 During compression , particle need undergo preliminary compression, particle rearrangement, the initial structure formation, elastic deformation, plastic deformation and grain crushing, combined with the key form, further compaction and of elasticity after removal the stress and so on series of change, such as granular structure destruction and restructuring to form a new bonding and compressed; By applying the principal stress to the deformation of the powder to analyze The volume change of the powder body and the pressure relation,(namely The relationship between primary stress and powder density), the relation between time and yield strength, yield strength and compression height change relations, using  the empirical equation method: Heckel, Kawakita, Adams equations and the compression theory of Kawakita’s Equation of linear regression equation  to analyze the new powder particles, research and development of solid products such as  predictive analysis tools in  drug prescription and process selection and Compaction density is required for pressure etc.

This model can realize measurement of  powder resistance, resistivity, conductivity( conductor powder),Judging   powder’s compression feature through the change of relationship between compression and impedance  or    powder body ‘s electrostatic measurement  In the process of powder compression.   (insulation powder particles).

二、壓縮成形機理At present, recognized mechanism of compression forming is：

認為粒子受壓時，粒子間距離很近，從而在粒子間產生范德華力，靜電力等的引力；粒子受壓時，其塑性形變使粒子間的接觸面積大；粒子受壓破碎時，產生的新表面有較大表面自由能；粒子受壓變形時，粒子相互嵌合而產生的機械結合力；粒子受壓時，由于摩擦力而產生的熱，顆粒間支撐點處局部溫度較高，使熔點較低的物料部分地熔融，解除壓力后重新固化而在粒子間形成 “固體橋”； 在水溶性粒子的接觸點處析出結晶而形成的 “固體橋”.

 The distance between the particles are very close when pressure apply on the particles, Thus create the van der Waals force, the electrostatic force and so on;When a particle is pressed, its plastic deformation increases the area of contact between particles.When the particle is crushed, the resulting surface has a greater surface free energy When the particles are compressed, the mechanical force of the particles is combined.Particles compression, heat generated by friction, especially  the local temperature of the interparticle support point between particles is higher, make the lower melting point material parts melt,  After relieve pressure ,curing in between particles to form the “solid bridge “;  At the contact point water-soluble particle precipitation crystallization and form of “solid bridge”

三、功能介紹Function introduction：

采用液壓加壓測量系統，7寸觸摸屏控制，荷重單元控制系統能采集應力變化數據，可以設置壓力、時間數據，位移數據由位移傳感器直讀，溫濕度數據通過傳感器獲得，多位數的AD芯片來保障數據的分析，自動模式，手動操作模式并存；配置PC軟件可以獲得應力與粉體密度關系；方程線性變化關系過程數據的分析和曲線圖譜，為生產企業和科研院所研發建立數據模型.

 Adopts hydraulic constant pressure pressing measurement system, 7 inch touch screen control, high precision load cell stress change control system can precisely collect data, the data can be arbitrarily set pressure, time, displacement direct reading data by displacement sensor, the temperature and humidity data obtained from the sensor, Multidigit AD chip to ensure multibit data analysis, automatic mode, manual mode and multistage set operating modes coexist;Configuring PC software to obtain the stress and powder density curve;The relationship between the time and the yield strength of the powder; Kawakita’s equation of linear regression equation of constant u, v relation and time flow function relation analysis of process data and curve graph, Establish data models for new products and processes developed by manufacturing enterprises and research institutes.

四、適用范圍Scope of Application：

食品、藥品、粉末冶金、陶瓷、制藥、化工、建筑等行業需要經過壓縮或者壓鑄的粉末和顆粒物料；對粉末固體成形性及壓縮性在產品開發，中試放大及生產過程中進行分析研究，常用于粉體企業上下游產業，粉體科研院所和大中專院校，為粉體在強度性能，可壓縮性數據.

Food, medicine, powder metallurgy, ceramics, pharmaceutical, chemical industry, construction and other industries which need to be compressed or die-cast powder and granular materials. Analysis and research on powder solid forming and compressibility in the development of new products, in pilot plant scale and production, often used in powder enterprise upstream and downstream industries, powder research institutes and colleges, provide reliable data on the strength, compressibility and liquidity of the powder.